Transfer Case New Process Model 242
We offer quality transfer case parts and rebuild parts kits that are designed to be top of the line overhaul kits. The NP242 is a aluminum case, with the drop on the left side (driverside_ The NP242 is a chain driven full time transfer case with a 48/52 torque split front and rear. It is possible to lock it into four low so it acts like a part-time transfer case. When it is locked in, power will be split regardless of traction. Low range is 2.72 and high is 1.00. The NP242 is used in Grand Cherokees (ZJ) and Cherokees (XJ). 1987 - On / Dodge Dakota 1997 - On / Dodge Durango 1988 - On. These New Process cases have a circular tag on the rear of the case, near the center close to where the rear drive shaft exits. Identification infomation for the NP231 transfer case is on this tag typically includes model number, assembly number, and serial number and ratio data. When ordering a replacement transfer case it’s most important to provide the assembly number. This number is typically eight digits, four number a rivet/screw head and four additional numbers. Later models will be designated NVG, i.e New Venture Gear. A cross reference table is provide to assist you in identification of your transfer case. Check tag located on rear of unit for model number. An illistrated drawing is provide below to assist you in parts identification, ordering and assembly. Back to transfer case parts availability page.

New Process Model 242			242 Transfer Case IllustrationExploded View to assist you in part identification and assembly.
Full -Time Transfer Case
Jeep Cherokee 1987 - On / Dodge Dakota 1997 - On / Dodge Durango 1988 - On			Recommended fluid for NP242 -- ATF
PART NUMBER	PER UNIT	DESCRIPTION	TYPE	YEARS	COST
K242000		Rebuilder Kit - Bearings, Gaskets, Seals and Pads	w/BD50-8 Input Bearing	1987-On	$167.82
K242000A		Rebuilder Kit - Bearings, Gaskets, Seals and Pads	w/6010N Input Bearing	1994-On	$155.16
K207900		Overhaul Kit - Gaskets, O'Rings and Seals		1987-On	$34.68
201050	1	Input Gear Seal		1987-On	$4.60
201048	1	Front Output Shaft Seal		1987-On	$9.90
45551	1	Rear Output Shaft Seal		1987-On	$6.26
201501	1	Input Ball Bearing	BD50-8	1987-On	$47.18
201506	1	Input Ball Bearing	6010N	1994-On	$24.58
8008	1	Extension Housing Bushing	Included in Kit	1987-On	$10.42
K201300	1	Fork Pad Kit	Included in Kit	1987-On	$14.22
ALT16209		Oil Pump Assembly			$39.94
242888J	1	Drive Chain 4.0L Round Pin	1.00" Wide - 36 Links	1987-On	$115.65
242888	1	Drive Chain 5.2L & 5.9L Rocker Joint	1.25" Wide - 49 Links	1997-On	$148.75

transfer case parts

In addition to the transfercase parts and accessories listed here, we also provide an impressive list of automotive after market products for car, pickup truck, SUV and 4wd repair parts and accessories that includes rear end covers, ring and pinion gears, OE clutches and heavy duty performance clutches, diesel gauge kits, exhaust brakes, re manufactured manual and automatic transmissions and both manual and automatic overhaul kits. Other products we offer for the RV recreational vehicle market include REMCO drivelinedisconnects, tow bar and baseplates and auxiliary overdrive units to improve vehicle performance and save fuel. We have a complete 4 wheeling drivetrain product line including complete differential assemblies, limited slip and other solid locking positractions. We offer transmission conversion kits including the NV4500 and NV5600 as well as replacement kits for light duty GM and Jeep transmissions. You may be interested in visiting our Ford and Powerstroke Diesel page, Dodge Ram and other Jeep pages for detailed information.

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