Add Exhaust System gain 25 to 30 More Horsepower to your Dodge Ram Diesel - Power Programmer

Diesel Exhaust System

Complete Kit

 

1994-2004 Full System $445.00 + S&H

2004.5 and later 600 Series Cat-back System $405.25 + S&H

Complete Exhaust System for Dodge Ram Diesel 1994-2003

See an increase in horsepower and torque from your Dodge Ram Diesel! Our 4" Exhaust System improves the efficiency of your vehicle by enhancing the following key areas:

* Improved throttle response
* Improved launches
* Increased fuel economy
* More passing power
* More pulling power

* 100 degree lower EGT

Dyno Tested real performance specifications!
  15 to 18 horsepower

20 to 25 additional foot pounds of troque.

4" Aluminized from Turbo to tailpipe

Precision Mandrel bent

Bolt in design, no welding required

Magnflow muffler, hangers and clamp included in our complete kit

Chrome tip extra, your cost $49.90 when purchased with the kit.


Put the fire back in your Dodge Ram while increase towing power and mileage on your Dodge Ram Diesel Pick Up with our new 4" Exhaust System. and 4" Down Pipe Kit exhaust improves launching and pulling performance. Reduces turbo lag and helps to cool your engine down, our 4" exhaust system is a must-have if you would like to get increased fuel economy, performance and durability.

Performance benefits are immediately realized in the form of HP increases you can gain 15 to 18 HP and 20 to 25 ft/lb of torque at the rear wheels. Increase fuel mileage up .5 to 1 MPG. Complete bolt up kit. Hangers, Brackets and Clamps included. Stainless tip no welding required. The advantage of the larger down pipe is not so much the HP and torque increases, but the much lower Exhaust Gas Temperatures (EGT's about -100.

This is can be a (DIY) do it yourself project. See installation instructions before you spend your hard earned money.


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300% Increae in air flow, Air Intake System includes new advanced AFe filer and box install in minutes. Monitor Turbo & Boost Parameters, Piller Mount. Add 80 horsepower 300 ft pounds of torque with improved mileage. 2-ply fabric reinforced air springs, load-leveling ratings vary 3,000 to 5,000 lbs.


In addition to the Original equipment clutch replacement kits for Acclaim, Avenger, Breeze, Caravan, Charger, Cirrus, Dakota, D-100, D-200, D-350, Grand Cherokee, Imperial, LeBaron Neon, Ram, Spirit, Shadow, Sundance Sebring, Stratus, Town & Country, Van/Wagon and Voyager vehicles listed here, we also provide an impressive list of automotive after market products for car, pickup Truck, SUV and 4wd repair parts and accessories that includes rear end covers, ring and pinion gears, OE clutches and heavy duty performance clutches, diesel gauge kits, exhaust brakes, re manufactured manual and automatic transmissions and both manual and automatic overhaul kits. Other products we offer for the RV recreational vehicle market include: REMCO driveline disconnects, tow bar and baseplates and auxiliary overdrive units to improve vehicle performance and save fuel. We have a complete 4 wheeling drivetrain product line including complete differential assemblies, limited slip and other solid locking positractions. We offer transmission conversion kits including the NV4500 and NV5600 as well as replacement kits for light duty GM and Jeep transmissions. You may be interested in visiting our Ford and Powerstroke Diesel page, Dodge Ram and other Jeep pages for detailed information.

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4" Exhaust Systems Installation Instructions


PLEASE READ DIRECTIONS CAREFULLY BEFORE STARTING

1. Locate the turbo under the hood. Remove the band clamp from the downpipe at the turbo. Loosen the bolt enough to unlatch, then pry clamp away from the flange at three spots with a flat head screwdriver. Remove clamp.


2. From under the truck, cut the exhaust in two places. First, the downpipe next to the transmission, and second in front of the muffler. Spray the hangers with WD-40 and pry from the rubber to remove the stock exhaust. DO NOT discard the catalytic converter, if equipped with catalytic converter it must be reinstalled per Federal Law. We suggest cutting out the 3 _" inlet and outlet then welding the 4" to it and reinstall.


3. Locate the bolts attaching the exhaust heat shield to the brackets and cut off the threaded end to keep it from rattling on the new exhaust. In some cases it may be necessary to end the bracket closest to the muffler for more clearance.
4. From under the truck install the downpipe. Automatic transmission- rotate downpipe in as needed. Standard transmission- start with the flange up, point outlet towards the left front tire and rotate up and back to transmission. Remove the two transmission mount nuts and the transmission cross member then jack the transmission up an inch or two. Once this is done finish rotating the pipe past the transmission. Reinstall the clamp at the turbo (use stock clamp for this). Use bungie strap to hold the downpipe in place to align at turbo. Snug clamp down so it will hold but can be moved.
5. Install the muffler to the stock rubber hangers.


6. Install the first section of straight pipe. Use the one with two slight bends. Attach it to the downpipe with the clamp. DO NOT TIGHTEN.


7. Hold the second section of straight pipe between the first section and the muffler or measure and cut for correct wheelbase. BE SURE TO MEASURE LONG ENOUGH FOR THE TWO SLIP JOINTS.


8. Install both hangers after rotating the bent pipe to clear the heat shield. It may be necessary to modify the hanger to prevent rattles. Then install the muffler clamps at the straight pipe joint and the muffler. DO NOT TIGHTEN.


9. Install the two-piece tail pipe. Align between the shock and spare tire. Install the tailpipe hanger to the stock rubber hanger and align to clear the leafspring. Then install the last two clamps


10. Starting from the clamp, tighten and align from the front to the rear, checking clearance as you go. We also suggest two welds at each joint to minimize movement. DO NOT WELD THE CLAMP.


11. Last, finish tightening the clamp at the turbo.


Warranty: 1 year materials & workmanship, must have part to warranty.